Staff Engineer, PCBA DFM, Hardware

Job description

Define and execute long-term technology roadmaps for PCBA assembly and high-density component packaging. Write and maintain proprietary PCBA design guidelines for rigid and rigid-flex assemblies. Lead technical gatekeeping for the OK to fabricate (OK2FAB) layout approval workflow, conducting CAD layout reviews to mitigate risks. Serve as the principal engineering authority for high-stakes SMT defect investigations and failure analysis. Define engineering standards for panel array designs, routing clearances, cross-out thresholds, and process traceability. Minimum Qualifications: Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, a related field, or equivalent practical experience. 10 years of experience in high-density consumer hardware design, printed circuit board assembly (PCBA), and design for manufacturability (DFM). Experience in surface mount technology (SMT) process integration, high-risk CAD layout reviews, and conducting component-level failure analysis. Preferred Qualifications: Master's degree or PhD in Materials Science, Mechanical Engineering, Electrical Engineering, or a related field, or equivalent practical experience. Advanced understanding of solder metallurgy, intermetallic compound formation, SAC305/405 properties, and low-temperature solders. Demonstrated industry leadership through patents, published technical papers, or active contributions to industry standards bodies.